Detailed Descriptions of the ANSYS Workbench Simulation Course Workshops

DRD Workshop 1 - Static Stress Analysis of a Fluid Connector

In this workshop we expose the user to the Simulation Wizard and perform a simple static stress analysis on the fluid connector. Basic file management is discussed as well.

 
DRD Workshop 2a - Element Types and Physical Behavior

This workshop demonstrates how to control creation of lower order versus higher order elements and tetrahedron versus brick elements in Workbench. It also provides students the opportunity to compare solution accuracy and computational resources for models with lower and higher elements using the Workbench solution information object.

DRD Workshop 2b - Mesh Controls on a Casting

This workshop demonstrates how to use some of the meshing techniques available in Simulation to obtain accurate stresses.

DRD Workshop 3- Assigning Material Properties to Parts in in Oilfield Pump Assembly

This workshop uses various WB techniques to assign material properties. The WB Engineering Data Module is discussed in detail.

DRD Workshop 4 - Stress Analysis of a Pump Fluid End WIth Multiple Load Condiitons

This workshop exposes all of the various structural loading options available within Workbench.

 
DRD Workshop 5- Stress Analysis of a Pump Fluid End Using Direct and Iterative Solvers

We start the solution with an assembly and suppress all of the parts, except one for analysis. We use mapped meshing to set up the mesh. We use solution options to control which solver Workbench uses for a static solution, direct or iterative.  We use the solution information object to monitor the solution and to determine which solver is faster. For the iterative solve we use a preprocessing command object to set the solution accuracy. We turn the weak spring option off and on to determine the effect of weak springs on the solution.

DRD Workshop 6a - Stress Analysis of a Flanged Tube and Check of Results

The primary purpose of this workshop is to provide students the opportunity to check the results of the finite element model using hand calculations based on closed form solutions. We use symmetry boundary conditions to perform analysis on a quarter model of the flanged tube. We define a local cylindrical coordinate system and then use it to calculate axial, radial, and hoop component stresses. Finally, we compare the finite element model component stresses with stresses calculated using closed form equations for thin and thick walled pressure vessels. Students discuss with the instructor the correlation between the finite element and hand calculated stresses.

DRD Workshop 6b - Postprocessing Options

This workshop is set up with the use of Virtual Topology for ease of meshing and the postprocessing covers the extensive options available within Workbench including cut planes, vector plots, legend manipulation, etc.

 
DRD Workshop 7a - Stress Analysis of a Mechanical Link Using Scoping and Convergence

The focus of this workshop is use of scoping and convergence to evaluate local stresses. We start the workshop by doing stress analysis on a version of the link, which has a sharp corner, and students refine the mesh at the sharp corner to discover first hand the behavior of a stress singularity. Using model branching students add to the project a version of the link, which has a fillet where the sharp corner was present in the previous version. Students define a scoped stress object for stresses in the fillet and then use convergence to determine the stress to an accuracy of 2%.

DRD Workshop 7b - Model Simplification, Scoping and Convergence on a Symmetrical Casting

The primary objective of this workshop is for students to confirm that a half model provides identical answers to a full model when the model has a plane of symmetry. Students first perform analysis of the full model. We then use model branching to add to the project a half symmetric model, perform analysis on the half model with appropriate symmetry boundary conditions, and compare the solutions of the full and half models. This workshop also provides the opportunity to practice scoping and convergence.

DRD Workshop 8 - Stress Analysis of a Platform Assembly

This workshop is designed to provide students with practice modeling assemblies. We read the assembly into Workbench and perform static stress analysis using default bonded contact to hold the parts together. We then use model branching to make a new version of the model, which has no separation contact instead of bonded contact for some of the joints, and we compare the behavior of the models with bonded and no separation contact in the joints.

 
DRD Workshop 9 - Modal Analysis of an Alternator Bracket with and without Prestress

In this workshop we set up a model of an alternator bracket for normal modes analysis. We model the alternator attached to the bracket as a rigid point mass and monitor the change in natural frequencies and mode shapes as we change it to a deformable point mass. We also add standard earth gravity and note that Workbench takes into account prestress effects if structural loads are present while performing a normal modes analysis.

DRD Workshop 10 - Stress Analysis of a Pipe and Plate Assembly with Rigid Body Motion

This workshop teaches the user to identify and fix locations in a model that may have rigid body motion due to contact regions that are not correctly defined.

DRD Workshop 11 - CAD Parameter Associativity of a Piston

The purpose of this workshop is to demonstrate associativity between Workbench and CAD. The starting point for this workshop is a parametric model in Workbench DesignModeler format. We use DesignModeler. We use DesignModeler as the 'CAD' system since DRD can make it available to all students. We transfer the model to Workbench simulation, set up the model for stress analysis, and perform stress analysis. We then make changes to the geometry using DesignModeler, update the Design Simulation model, and demonstrate that the updated model is ready for an immediate solution.

 
DRD Workshop 12a - Analysis of a Sheetmetal Pan Including Corner Spot Welds and Edge to Edge Contact

This workshop provides additional practice with shell models in Workbench. We read this single surface body part model into WB and define the part thickness. We initially use spot welds to connect the model corners. We use model branching to make a second version of the model, which uses edge to edge contact instead of spot welds at the corners. Initially, the edge to edge contact does not work, and we use advanced contact options including changing the pinball radius and search direction in order to get the contact to work. Loads on the model include displacement constraints and surface pressure.

DRD Workshop 12b - Stress Analysis of a 3-Part Assembly Model with Shell Finite Elements

This workshop combines many aspects of this course into a single model. We commence the workshop by importing surface bodies representing a 3-part assembly of a steel plate weldment. We define the part thicknesses. We investigate several options for controlling how and whether or not Workbench detects contact automatically. We use the tolerance slider bar and we control the priority of edge-edge versus edge-face contact to tweak automatic contact creation.

Copyright 2007. DRD Technology Corporation.